Monday, June 16, 2008

Woodworking Magazine


I just discovered Woodworking Magazine, a quarterly publication that appears to be styled after Cook's Illustrated (one of my long-time favorites). It's not easy to find on the newsstand, and it only comes out four times a year. But I've seen two issues so far, and they were both excellent. The articles are very good, and like Cook's there are no ads.

Sunday, June 15, 2008

Design


We've finally settled on a design for the crib. It follows the style I've used in most of the furniture I've built: a mix of classic (Shaker-ish) and contemporary. I really like to mix woods, especially maple and cherry. The basic shape has a few gentle curves to it, but it's not overly swoopy and ornate (it is a boy, after all). I made the model using Google SketchUp (which is a fantastic program) and generated 2D images from it.

We've gone back and forth on the design of sides. Originally, the sides were going to be slats, just like the front and back. Recently we've been playing around with solid sides, which you can see in the pictures (the top picture shows solid on one side and slats on the other). The nice thing about solid sides is that we can add funky cut-outs: one idea is to have a moon and stars on one side, and a sun on the other. One tricky part: the cut-outs have to conform to the same guidelines for safety (i.e., no gap bigger than 2 3/8").

Friday, June 6, 2008

Gettin' the band back together


Last week I received a wonderful birthday present: a new bandsaw! OK, I bought it myself, but my family contributed generously. After some research I settled on the Grizzly 14" model. It took the better part of a day to put it together -- and I had to get clever to get the saw (which weighs about 250 pounds) on top of the stand. I've only cut one board, but I can see that there's a learning curve. My knowledge of tablesaws is completely useless here: adjusting the bandsaw involves things like "tracking" and "tensioning". Once it's all set up, though, I have a feeling I'll wonder how I ever got along without it! (The dorky goggles shot is courtesy of my lovely wife.)
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Monday, June 2, 2008

Jet plane (actually, Delta)


Last weekend (actually a week ago) I thickness planed all the boards, which is a big, noisy, dusty job. Definitely not the fun part of woodworking. You can really see how pink cherry wood is when it's first planed. The curly maple looks great. The third picture shows the machine that does all the work. This process filled two of those giant paper leaf bags completely with saw dust.

The big problem now is the design: since I still haven't settled on the design I can't really take the next step. The general idea is to have a frame made of cherry and slats made of curly maple. We've been talking about making the sides solid wood, and perhaps having a design cut into them -- maybe a moon on one side and a sun on the other.
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Monday, May 19, 2008

The Wood

This is what a crib looks like before jointing, planing, ripping, cross-cutting, shaping, joining, gluing, sanding, and finishing ... man, I get tired just typing all the things that still need to be done. Most of the wood on the left is cherry. Several of the boards are 8/4, for the legs and top rails. The wood on the right is curly maple, which will be used for the slats. All the wood is rough-sawn, so it's hard to tell what the boards will look like.

The first step in the process is to joint each board, which makes one face of the board flat. After jointing, I'll use the thickness planer to make the second face parallel to the first. One minor oversight: some of the boards are 7" wide, but my jointer is only 6" wide. Hmmm. Since it's not safe to cut rough boards on the table saw, I had to trim them down to 6" using the saber saw. I wish I had a band saw, but all in all the jointing went very well.

The third picture shows all the boards with one face jointed. The color of freshly cut cherry is surprising: it's more like a pink or salmon than the deep reddish brown you'd expect. I met a guy at a an art show that told me to leave the finished crib in the sun to get that color. You can see his stuff here.

The last picture shows the curly maple after jointing. Some of the boards are better than others, but it looks great on the edge. My plan is to rip the slats off the side of the boards, so the edge will be the visible part.
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Wednesday, May 14, 2008

Crib Part 1 -- Shopping at Sharps

Last weekend we took the first step on our next project -- building a crib for our baby boy. The design is a three-in-one sleigh bed: it can be configured as a traditional crib, a toddler-size bed, or a regular twin-size bed. We're starting with a plan from InovateUSA, but we'll probably make style modifications. I ordered hardware from Rockler.

On Saturday we drove up to New Hampshire to buy wood from Sharp's Lumber. They were recommended to me by the guy I bought my jointer from. The company is run by Steve Sharps and his son Jamie, and you can't imagine two nicer guys. They spent a lot of time with us, letting us pick through piles of cherry and curly maple. Three generations of Sharps live on the property in houses they built themselves.

The top picture shows the inside of the lumber shop, which is filled floor-to-ceiling with amazing hardwood lumber. The second picture is the lumber shop from the outside. The third picture shows a big stack of gorgeous curly maple.

We also spent a nice afternoon in Ashland, NH.

Tuesday, May 13, 2008

XY


This morning we went for our second ultrasound, an experience that blows me away every time. The radiologist we got for this appointment was great -- he found the important structures very fast and spent time showing us other things. We could clearly see the four chambers of the heart beating. Amazing.

Well, we were kind of expecting it to be a girl, but all the old wives' tales failed us. Aliza wanted to keep it a secret for a little while, but once you've told everyone that you're going to find out the sex, it's pretty tough to deny them! Her father still wants it to be a surprise; although once her mother starts working on a blue sweater I think it's going to be tough.

Aliza says the baby looks like me. True, he does dance around in there quite a lot. I'm not so sure, though. Have you seen that nose? Hee hee.